Call: 630.860.1150

FAX: 630.860.0522

Engineering Tools:


mcor_flag

Made in the USA

Sales Office:
M-Cor Inc.
POB 844
Wood Dale,IL 60191
 
Plant:
M-Cor Inc.
3405 Byron Rd
Helena,MT 59602
 
Tel: 630.860.1150
 Fax: 630.860.0522
 
email: customerservice@m-cor.com
chem_resist

Bibliography
Disclaimer/Warranty

Encapsulated O-Rings | Structure | Chem Resistance | Groove Design | Installation | Dimensions | Tolerances | Misc Info |Material Data

 Severe Application Encapsulated O-rings mcorlogo121704-[Converted] Encapsulated o-rings

manufacturers of high performance encapsulated o-rings and elastomer products since 1987

Encapsulated O-Rings and Extrusions for Extreme Applications

Buy Quality American Made Encapsulated O-Rings and Viton® fluoroelastomer extrusions

Encapsulated O-ring manufacturer and Precision extruder M-Cor Inc. is a leading U.S. producer of high performance sealing products for extreme environments. Extruded profiles are converted into o-rings, Teflon® encapsulated o-rings, camlock gaskets, chemical transport tubing and various other sealing products. With in house tooling capabilities, we are able to immediately respond to customer prototype and production requests. Call 630.860.1150 or Email now for immediate assistance.

 Encapsulated O-Rings with Teflon® FEP or PFA resins:

Encapsulated o-rings manugactured by M-Cor Inc. USA

ENCAP-O-Seal™  O-Rings:
Teflon Encapsulated Silicone and Viton® fluoroelastomer O-Rings

Overview:

Encapsulated o-rings (ENCAP-O-Seal™) are o-rings consisting of a seamless and uniform Teflon® FEP/PFA encapsulation/jacket which completely encloses a core material of either  silicone or Viton® fluoroelastomer. The combination of  these components creates an o-ring that is virtually chemically inert and compression set resistant for use in harsh sealing environments.

  Features:

  • High Chemical Resistance: Chemical attack and swelling are the primary causes of O-Ring failure. ENCAP-O-Seal™ encapsulated o-rings are virtually chemically inert.
     
  • Outperforms solid PTFE O-Rings: ENCAP-O-Seal™ encapsulated o-rings match the chemical and temperature resistance of solid PTFE O-Rings, ENCAP-O-Seal™  encapsulated o-rings possess properties of elasticity and recovery which are crucial  in many sealing applications.
     
  • Economical: ENCAP-O-Seal™ encapsulated o-rings economically and effectively  replace Kalrez and other exotic O-Ring compounds. ENCAP-O-Seal™ encapsulated o-rings will decrease downtime and hence increase profitability wherever corrosive fluids and gases cause premature seal failure.
     
  • Wide Temperature Range: ENCAP-O-Seal™ encapsulated o-rings withstand breakdown caused by industrial solvents and corrosive materials at elevated  temperatures from -60° C/-75° F to +205° C/400° F. (See General Specifications)
     
  • Non Stick Surface: Provides easy cleanup of viscous materials.
     
  • Low Coefficient of Friction: .2 on metal. Self lubricating surface.
     
  • Sanitary: Eliminates contamination of fluids by elastomers.  Sterilizable and autoclavable. FDA compliant, USP Class VI compliant, NSF compliance available for specific applications.
     
  • Unlimited Sizes: Available in standard and metric sizes from  .059" cross section x ˝" I.D. to virtually unlimited larger sizes.
     
  • Low Compression Set: ENCAP-O-Seal™ encapsulated o-rings consist of either a solid silicone or Viton® fluoroelastomercore encapsulated in Teflon®* FEP/PFA resin (with .010 to .045 wall depending cross section) which meets or exceeds requirements of L-P389A and ASTM-D-2166. (see technical  bulletin)
     
  • *DuPont Registered Trademark

 

GROOVE CONSTRUCTION  RECOMMENDATIONS
FOR ENCAP-O-SEAL TEFLON® ENCAPSULATED O-RINGS

CROSS
SECTION

NOMINAL
SQUEEZE

MIN. ID
RANGE

MAX. ID
RANGE

GROOVE
WIDTH

.070
.103
.139
.210
.275

.020
.025
.030
.045
.050

.250
.500
1.00
2.10
3.00

1.50
2.50
5.00
ANY
ANY

.100
.130
.175
.275
.350

NOTE: The above applies to minimum width and depth recommendations for machined grooves in metal. Recommended surface finish of 32 micro inches or better.  

GENERAL SPECIFICATIONS

    1.Encapsulation material: DuPont Teflon® FEP:  Tetraflouroethylene-Hexafluoropropylene. Dupont Teflon PFA: Tetraflouroethylene-Perfluoro (Propyl Vinyl Ether).

    2. Core material: Dow Corning Silicone, Viton® fluoroelastomer Type A, Viton® GFS  elastomers.

    3. Continuous service temperature:
      A. Teflon FEP Encapsulation with Silicone Core: 400F/204C. to -75F/-60C
      B. Teflon PFA Encapsulation with Silicone Core: 500F/260C to -75F/-60C
      C. Teflon FEP Encapsulation with Viton® fluoroelastomer core: 300F/149C to -10F/-23C
      D. Teflon FEP Encapsualtion with HT Viton® fluoroelastomer core: 400F/204C to -10F/-23C
      E. Teflon PFA Encapsualtion with HT Viton® fluoroelastomer core: 400F/204C to -10F/-23C 

    4. Coefficient of friction: .1 to .2 on metal surfaces.

    5. Water absorption: <0.01.

    6. Average total shore A hardness:

      85-90 shore A for solid silicone core.
      90-95 shore A for solid Viton® fluoroelastomer core.
      75-80 shore A for hollow silicone core.

    7. FDA Compliance: The clear TEFLON® FEP/PFA encapsulation of the ENCAP-O-SEAL o-ring complies with part 177 of Title 21 of the Food and Drug  Administration’s regulations for safe use as articles or components of  articles for producing, manufacturing, processing, preparing, treating,  packing, transporting or holding food in accordance with regulation 177.1550.

 

While laboratory testing of ENCAP-O-SEAL o-rings is  a valuable screening technique, the final selection for use in applications must be based on functional evaluations or experience under actual  end use conditions. This has become industry practice dictated by the many complex aspects of performance in severe conditions.

copyright M-Cor Inc. 2001

Encapsulated O-Rings | Structure | Chem Resistance | Groove Design | Installation | Dimensions | Tolerances | Misc Info |Material Data

Teflon®Encapsulated Cam Lock Gaskets

Viton® GFS Extrusions

Encapsulated O-rings

VITON_GEN_SMALL

Licensee

Viton®Precision Extrusions

Viton® Vulcanized and Molded O-Rings

 Viton® is a registered trademark of DuPont Performance Elastomers

Plant: M-Cor Inc. | 3405 Byron Rd. | Helena,MT. USA |59602

Offices: M-Cor Inc. | 227 James St. | Bensenville,IL.USA | 60106

Phone: (630) 860-1150 Fax: (630) 860-0522
Content © 2001-2008 M-Cor Incorporated.

TEFLON® ENCAPSULATED O-RINGS

M-Cor, Inc.Copyright 2001-2008 Teflon® is DuPont registered trademark.ENCAP-O-SEAL is the copyright property of M-Cor,Inc.’s encapsulated o-ring. Viton® is a reg.trademark of DuPont Performance Elastomers

Rev082707

Rev010407-1

Rev010108